Other materials stories that may be of interest

Berkeley Lab researchers synthesized a molecule that mimics catalytically active triangular molybdenum disulfide edge-sites. The result is an entire layer of catalytically active material. Molybdenum atoms are shown as green, sulfur as yellow. Credit: Christopher Chang, Berkeley Lab.

Check ‘ em out:

Structural batteries to lighten load for frontline soldiers

BAE Systems is developing structural batteries for both military and consumer applications. This is accomplished by merging battery chemistry into composite materials that can be molded into complex 3D shapes that form the structure of a device. For example, for the military, BAE is developing structural batteries as components of the electronic gear in soldiers’ rucksacks, which can currently weigh up to 76 kilograms (167 lbs). This approach would eliminate the need for traditional batteries, which add to the weight in the bag. The company is looking into integration of lithium-ion and lithium-polymer chemistry for use in consumer electronics, as well demonstrating the ability to store useful energy in composites such as carbon fiber and glass-reinforced plastic.

Interview: Diversifying key to success, Kyocera’s chief says; head of North American arm says broad portfolio helped Japanese firm grow

Rod Lanthorne covered a lot of ground during a recent interview at Kyocera International’s headquarters in San Diego. And he didn’t leave the lobby. Lanthorne, head of the North American arm of Japan’s Kyocera Corp., showed off displays highlighting a number of Kyocera products, from cellphones to solar panels to ceramic semiconductor parts to thermal print heads for copiers. “We have a broad-based technology business portfolio primarily because (founder Kazuo Inamori) was trying to protect the enterprise and the employees” through diversification, Lanthorne said. “That runs counter to what Wall Street wants.”

‘Team Alfred & Guliin’ enters Solar Decathlon China 2013

“Team Alfred,” which will include students from Alfred University, Alfred State College and Guilin University of Technology (China), has officially entered the Solar Decathlon China 2013. Organized by Peking University, the Solar Decathlon China 2013 is “an internationally award-winning program, challenging collegiate teams to design, build and operate solar-powered energy efficient houses.”
Students on all three campuses are being invited to sign up to be part of Team Alfred, which will start work this semester on designing the solar houses. Two will be built; one in Alfred, NY, and one at Guilin University. “This is just an incredible opportunity for our students as we begin our new program in renewable energy engineering,” said Doreen Edwards, dean of the Kazuo Inamori School of Engineering at AU.

Hydrogen from acidic water: Berkeley Lab researchers develop a potential low-cost alternative to platinum for splitting water

A technique for creating a new molecule that structurally and chemically replicates the active part of the widely used industrial catalyst molybdenite has been developed by researchers with the Lawrence Berkeley National Lab. This technique holds promise for the creation of catalytic materials that can serve as effective low-cost alternatives to platinum for generating hydrogen gas from water that is acidic. The research team synthesized a molecule to mimic the triangle-shaped molybdenum disulfide units along the edges of molybdenite crystals, which is where almost all of the catalytic activity takes place. Since the bulk of molybdenite crystalline material is relatively inert from a catalytic standpoint, molecular analogs of the catalytically active edge sites could be used to make new materials that are much more efficient and cost-effective catalysts.

XDModo solar charger sticks to the inside of a window to soak up the sun

The brainchild of a team of international designers under the umbrella of XD Design, the Window solar charger has an ABS plastic case with a PV panel surrounded by silicone pads capable of temporarily sticking to the glass of a window. On the base of the device are a full-size USB port and a mini-USB port for connecting portable devices in need of a clean energy battery boost. The charger itself contains a 1300 mAh Li-ion battery which is said to take around 13 hours of direct sunlight to reach full charge.

Celebrate! This is National Engineers Week!

This year’s Engineering Week is Feb. 19-25. The week celebrates the accomplishments of the nation’s engineers. Credit: National Engineers Week Foundation.

Eweek is a favorite activity of college engineering programs, providing a chance for departments to show off their gee-whiz stuff and for undergrads to glory in their declared professions. Many universities hold competitions and open houses during the week, and corporations and government labs get in on the fun, too.

The theme for this year’s Eweek is “7 billion people. 7 billion dreams. 7 billion chances for engineers to turn dreams into reality.” It is a call for engineers to rise to the challenges that a projected world population of 7 billion will present.

This Thursday is set aside to “Celebrate the G in Engineer,” a day when engineers are encouraged to introduce girls and young women to engineering careers. According to the eweek.org website, more than one million girls in grades K-12 have been introduced to engineering since the “Introduce a Girl to Engineering Day” program began in 2001.

Started in 1951 by the National Society of Professional Engineers, the weeklong event is now sponsored by the National Engineers Week Foundation, which shares a common roof with the NSPE in Alexandria, Va. The Wikipedia page for National Engineers Week says that Eweek is linked the annual celebration Presidents Day which coincides with George Washnigton’s birthday and recognition of GW’s surveying work, qualifying him as the nation’s first engineer.

The Foundation has several year-round outreach programs, too.

The New Faces of Engineering program is a way for engineers (up to 30 years old)  on the rise in their careers to be recognized by their engineering colleagues. The Future City is a competition program that targets middle school students and culminates with a final competition in Washington, D.C. during Eweek. Another program is the DiscoverE Classroom Visits, for which the Foundation has provided educational materials to an army of 45,000 engineers who have spread the good news about engineering to more than five million students.

Federal budget 2013 — What the proposed budget is offering for science R&D

 

Trends in federal research and development budgets. Credit: OSTP.

Last Monday, President Obama delivered his FY’13 budget proposal to Congress, and today, OSTP chief John Holdren is appearing before the House’s Committee on Science, Space and Technology to offer comments about the civilian science and technology pieces of the proposed budget.

The OSTP has posted a summary (pdf) of the R&D requests in the budget. In a concurrent press release (pdf), the OSTP outlines seven administration goals for “building and fueling America’s engines of discovery”: to expand the frontiers of human knowledge, promote economic growth with a focus on manufacturing, cultivate domestic clean energy, improve healthcare outcomes, address global climate change, manage environmental resources and strengthen national security.

The FY’13 budget requests $140.8 billion for federally supported R&D, which represents an increase of 1.4 percent ($2.0 billion) over the FY’12 enacted level. In today’s testimony (pdf), Holdren says the proposed budget is “designed to ensure that America will continue, in the President’s words, to ‘out-innovate, out-educate and out-build the rest of the world’.”

Three agencies have been identified as critical to fulfilling the nation’s mission to maintain and advance its economic position: the NSF, DOE and NIST. (Holdren describes them as “jewel-in-the-crown” agencies — an ironic description for agencies that are tasked with driving the economy of a country founded on militant rejection of all things regal, but I digress.) Holdren’s testimony notes that the administration has been working to continue efforts begun under the Bush administration (as part of the America COMPETES Act) to gradually double the budgets (pdf) of these three agencies. The Budget Control Act of 2011 will slow, but not halt, that priority.

Culling through the R&D summary posted on OSTP’s website, provides a glimpse of how things may shake out for the materials science community based on the proposed R&D budgets for agencies that fund the largest chunks of materials science research:

National Science Foundation — $7.4 billion, an increase of 4.8 percent over 2012 enacted levels.

Department of Defense — $71.2 billion for R&D, a $1.5 billion decrease from 2012. The funding request includes $11.9 billion for early-stage science and technology progreams, $2.8 billion for DARPA and maintains basic research (6.1) at $2.1 billiion.

NASA — $9.6 billiion for R&D on an overall budget on $17.7 billiion, a 2.2 percent ($203 million) bump for R&D, but probably not enough to bring NASA technology up to levels recently recommended by the National Research Council.

DOE — $11.9 billion, an 8.0 percent ($884 milliion) increase in R&D over 2012 enacted levels. ARPA-E is written in for $350 million, and the DOE budget targets $290 million specifically “to expand activities on innovative manufacturing processes and advanced materials.”

NIST — $708 milion for NIST’s intramural labs, a tidy 13.8 percent over 2012 enacted levels, reflecting the administration’s efforts to double its budget. The agency is home to the Hollings Manuacturing Extension Partnership ($128 milliion request) and the new Advanced Manufacturing Technology Consortia program ($21 million request).

Department of Homeland Security — $729 million, up 26.3 percent from enacted 2012. The huge increase is to restore cuts imposed in 2012. DHS efforts touch the materials community through R&D on nuclear materials, explosives detection and chemical/biological response systems.

Department of Education — $398 million. This R&D funding addresses the president’s goal of training 100,000 STEM teachers in the next decade and developing educational strategies.

The R&D budget includes budgets for three multi-agency initiatives, including the National Nanotechnology Initiative. The NNI member agencies “focus on R&D of materials, devices and systems that exploit the unique … properties that emerge in materials at the nanoscale.” The requested budget is for $1.8 billion, an increase of $70 million over the 2012 enacted budget.

Finally, the contentious issue of hydraulic fracturing (”fracking”) is getting some attention in the budget with collaborative funding streams through DOE, EPA and the Department of the Interior to “understand and minimize the potential environmental, health, and safety impacts of natural gas and oil production.” That’s a broad-ranging mission statement, but materials science has a role to play, for example, with engineered proppants.

For play-by-play commentary, stay tuned to the AAAS website, “R&D Budget and Policy Program.” They do a good job tracking developments and slicing out the parts that are relevant to the science and technology communities. Since 1976, AAAS has issued a comprehensive analysis of the federal R&D budget. Last year it was available in May, so look for a similar report about FY’13 in a few months. The OSTP website, of course, stays abreast of budget developments.

ICC4 Plenary & keynote speakers (part 1): Interest in energy topics abound

From left, David Bem, Athanasios Konstandopoulos and Gary Calabrese.

As ICC4 president Katherine Faber noted last week in her video invitation to the July 15-19 event in Chicago, the congress is designed to foster discussion and planning concerning issues facing the global ceramic and glass communities, and gain insights into emerging opportunities, future business trends and the accompanying research, development and deployment challenges.

Put another way, these confabs channel powerful and diverse currents in the ceramics and glass fields into an amazing river of collaborative and cross-fertilization opportunities. How so? Faber, her technical programming cochair, Edgar Lara-Curzio, along with International Ceramic Federation President Gary Messing and other congress organizers and ICF leaders, deserve praise for fostering synergistic participation that:

  • Offers comprehensive international engagement (with support from at least 26 ceramic and glass organizations and societies);
  • Spans the entire materials “transmission” belt—from the basic and applied researcher to development and processing experts to top market gurus and business leaders;
  • Includes interests that extend from the nano and atomic scales all the way up to building construction and transportation systems; and
  • Provides lessons and expertise from academia, nonprofit labs, market researchers, government officials and representatives of small, medium and large businesses.

Even with this diversity, it is apparent that there is one subject that seems like it will tackled from just about every conceivable angle during ICC4 events: Energy. This isn’t too surprising given world events.

Indeed, one arena where diverse energy interests will be heralded is in the outstanding plenary presentations planned for ICC4, where at least three of the speakers will directly address the topic. Here is some of what you can expect.

David Bem (global director for R&D, Dow Chemical Co.): “Dow Materials Innovation - Impacting the Future of Energy”
Bem says the world requires technologies that provide cost-effective and efficient energy generation and use, while minimizing the impact on the environment. He believes that innovations in ceramic and inorganic materials will greatly contribute to these solutions (as they have in the past). One area Bem will cover is energy-efficiency improvements in the transportation industry. These include low-cost, high-performance solutions for emission control systems and durable higher-power-density battery materials. Bem also promises to discuss the challenges and advances required to make photovoltaic technology a large-scale energy alternative, such as critical raw materials and elements supplies, balance-of-system costs and techniques to integrate PV’s into multifunctional structures.

Athanasios Konstandopoulos (Chemical Process Engineering Research Institute/Center for Research and Technology-Hellas): “Multifunctional Ceramic Reactors for Green Mobility and Clean Energy Production”
Konstandopoulos says that groundbreaking advances in the area of “green” mobility and clean energy production will be achieved by the development of highly compact, multifunctional ceramic reactors. One type of such reactor he will discuss can significantly reduce gaseous and particulate emissions from the exhaust of combustion engines, while another type enables the production of carbon-neutral fuels (H2 and hydrocarbons) using exclusively renewable/recyclable raw materials. Konstandopoulos says experience developed over the past 20 years in the area of diesel emission control reactors is being extended and cross-fertilized to make progress with solar thermochemical reactors, and says he will report on recent progress.

Gary Calabrese (senior vice president for new business development, Corning Inc.): “Inventing the Future with New Materials”
Calabrese, who also has served as Corning’s vice president of science & technology, exudes optimism. He says that since the dawn of man, discovery or invention of new materials has provided an ever-increasing capability to engineer useful new things. He says, “as long as we keep inventing new materials, we will get more Internet bandwidth and ubiquity, live longer, and make better use of scarce global resources such as water and fossil fuels. Calabrese will detail his historical perspective and also illustrate, by looking at some examples of new materials, how he sees this will playing out in the future.

Besides these plenary speakers, other outstanding energy and energy-related topics and experts will also be plentiful among the presentations made in the various ICC4 applications areas.

Energy is just one of the congress’ cross-cutting themes. There are plenty of other to explore, and, indeed, everyone in the ICC4 plenary speakers lineup looks great (and I will be writing about the others soon). But, it’s clear that if the topic of energy and related materials gets you wired, ICC4 is going to be the place to be this summer.

News from the glass and refractory worlds

Samples of decorative glass bottles made by PacificGlas. Credit: PacificGlas.

  • It has been announced that PacificGlas will commission a new electric furnace and two production lines in June 2013, at its plant located 300 kilometers south of Seoul, Korea. The furnace is expected to have a capacity of 20 tons per day.
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  • Container glass such as bottles or jars for preserves is, at present, produced in a two-stage forming process. As part of a recent research project (“EinFormGlas”), the theoretical principles for a single-stage process have now been worked out. This process makes it possible to substantially decrease raw material and energy consumption.
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  • Saint-Gobain is said to be on the verge of handing over to Pilkington its half of Flovetro. Flovetro owns in San Salvo, Italy, the homonym automotive float plant.
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  • World crude steel production reached 1,527 Mt for the year of 2011; this is an increase of 6.8 % compared to 2010 and is a record for global crude steel production. All the major steel-producing countries, apart from Japan and Spain, showed growth in 2011. Growth was particularly robust in Turkey, South Korea and Italy.
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  • Mechel OAO, one of the leading Russian mining and metals companies, announced the launch of the reconstructed coke oven battery #5 at Mechel Mining OAO’s subsidiary Mechel-Coke OOO. This means that all of Mechel-Coke OOO’s eight coke oven batteries are now operational.
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  • IFGL Refractories has seen its total income go up 36.62 % to Rs 203.38 crore (Rs 148.87 crore lakh) on stand-alone basis in nine months ended on Dec. 31, 2011.
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  • Saudi Arabia has renewed its ban on cement exports, after partially lifting it in 2009, due to rising demand at home where multi-billion infrastructure projects are under way, state news agency SPA reported on Monday.