Archive for Computational Modeling & Simulation

You are browsing the archives of Computational Modeling & Simulation.

Other materials stories that may be of interest

These were, at least, interesting to me:

MIT researchers discover a new kind of magnetism

Following up on earlier theoretical predictions, MIT researchers have now demonstrated experimentally the existence of a fundamentally new kind of magnetic behavior, adding to the two previously known states of magnetism. Ferromagnetism—the simple magnetism of a bar magnet or compass needle—has been known for centuries. In a second type of magnetism, antiferromagnetism, the magnetic fields of the ions within a metal or alloy cancel each other out. In both cases, the materials become magnetic only when cooled below a certain critical temperature. The prediction and discovery of antiferromagnetism, the basis for the read heads in today’s computer hard disks, won Nobel Prizes in physics for Louis Neel in 1970 and for MIT professor emeritus Clifford Shull in 1994. The experimental work showing the existence of this new state, called a quantum spin liquid (QSL), is reported in the journal Nature. The QSL is a solid crystal, but its magnetic state is described as liquid: Unlike the other two kinds of magnetism, the magnetic orientations of the individual particles within it fluctuate constantly, resembling the constant motion of molecules within a true liquid.

Supercomputers, materials and bears: ORNL marks eventful 2012

DOE’s Oak Ridge National Laboratory regained the lead in high-performance computing, enjoyed record-setting recognition for its research and became a showpiece for renewable energy technology during 2012. ORNL’s 2012 included achievements in both research and support. ORNL solidified its standing in world-class scientific computing with the upgrade of the Jaguar supercomputer to the 27-petaflop/s Titan, regaining the top spot on the TOP500 list of the world’s supercomputers. Titan also proved to be one of the world’s most energy efficient number crunchers, ranking No. 3 on the Green500 list. The Mars Curiosity rover successfully landed on the Red Planet and began transmitting historic data back to Earth, thanks in part to ORNL’s role in making the radioisotope-fueled generators that power the NASA vehicle and its suite of instruments. ORNL set a record for R&D 100 Awards, often called the Oscars of science and technology. Ten technologies involving ORNL research were named among R&D Magazine’s top 100. The awards reflected the laboratory’s strength in advanced materials research, including technologies related to high-temperature superconducting wire, super-tough protective coatings, advanced absorbents, an advanced rolling mill process and a low-cost, lightweight robotic hand based on additive manufacturing and fluid power.

Research by CU-Boulder physicists creates ‘recipe book’ for building new materials

By showing that tiny particles injected into a liquid crystal medium adhere to existing mathematical theorems, physicists at the University of Colorado Boulder have opened the door for the creation of a host of new materials with properties that do not exist in nature. The findings show that researchers can create a “recipe book” to build new materials of sorts using topology, a major mathematical field that describes the properties that do not change when an object is stretched, bent or otherwise “continuously deformed.” Published online in the journal Nature, the study also is the first to experimentally show that some of the most important topological theorems hold up in the real material world, said CU-Boulder physics department Assistant Professor Ivan Smalyukh, a study senior author. The research could lead to upgrades in liquid crystal displays, like those used in laptops and television screens, to allow them to interact with light in new and different ways. One possibility is to create liquid crystal displays that are even more energy efficient, Smalyukh said, extending the battery life for the devices they’re attached to. The research supports the goals laid out by the White House’s Materials Genome Initiative, Smalyukh said, which seeks to deploy “new advanced materials at least twice as fast as possible today, at a fraction of the cost.”

Nature: Magical materials to watch in 2013

Nature’s Richard Van Noorden gazes into the crystal ball on a number of science topics, and issues his predictions for the new year. He writes, “Samarium hexaboride might be the next star of materials science, following hints last year that it is a topological insulator — conducting electricity on its surface, but behaving as an insulator inside. Graphene will remain a major celebrity, so expect a flood of reports about copycat materials such as boron nitride, tantalum disulphide and other two-dimensional sheets that can be stacked or sandwiched in precise layers.”

How computers push on the molecules they simulate

Because modern computers have to depict the real world with digital representations of numbers instead of physical analogues, to simulate the continuous passage of time they have to digitize time into small slices. This kind of simulation is essential in disciplines from medical and biological research, to new materials, to fundamental considerations of quantum mechanics, and the fact that it inevitably introduces errors is an ongoing problem for scientists. Scientists at the DOE’s Lawrence Berkeley National Laboratory have now identified and characterized the source of tenacious errors and come up with a way to separate the realistic aspects of a simulation from the artifacts of the computer method. ”A simulation of a physical process on a computer cannot use the exact, continuous equations of motion; the calculations must use approximations over discrete intervals of time,” says one of the Berkeley Lab researchers, David Sivak. “It’s well known that standard algorithms that use discrete time steps don’t conserve energy exactly in these calculations.”

Device tosses out unusable PV wafers

Silicon wafers destined to become photovoltaic cells can take a bruising through assembly lines, as they are oxidized, annealed, purified, diffused, etched, and layered to reach their destinies as efficient converters of the sun’s rays into useful electricity. All those refinements are too much for 5 percent to 10 percet of the costly wafers. They have micro-cracks left over from incomplete wafer preparation, which causes them to break on the conveyers or during cell fabrication. Scientists at the DOE’s National Renewable Energy Laboratory have developed an instrument that puts pressure on the wafers to find which ones are too fragile to make it through the manufacturing process-and then kicks out those weak wafers before they go through their costly enhancement. NREL’s Silicon Photovoltaic Wafer Screening System is a cube-shaped furnace about 15 inches each side, and can be retrofitted into an assembly line. The loss in revenue due to broken wafers- which increases dramatically as the wafers move closer to completion-is an important barrier to solar energy becoming cost competitive with other energy technologies. Manufacturers need better, less expensive ways to make the cells.

Rare-earth elements found in Jamaica’s red mud

Jamaica may be able to benefit from newly found deposits of rare-earth elements that are key ingredients for smartphones, computers and numerous other high-tech goods, the Caribbean island’s top mining official reports. Science, Technology, Energy & Mining Minister Philip Paulwell says Japanese researchers believe they have found “high concentrations of rare-earth elements” in the country’s red mud, or bauxite residue. In a statement to Jamaica’s Parliament, Paulwell said researchers from Japan’s Nippon Light Metal Co. believe rare-earth elements can be efficiently extracted in Jamaica, where a once-flourishing bauxite industry has fallen on hard times. Paulwell touted the discovery as a potentially significant boon for the Caribbean island’s chronically sputtering economy. A pilot program will establish the scope of any potential commercial project on Jamaica, which is about the size of the state of Connecticut. The environmental and planning agency has already authorized the pilot program but other government agencies still need to examine it. Nippon Light Metal has agreed to invest $3 million in buildings and equipment for the pilot project while also being responsible for operating costs. Any rare-earth elements produced during this phase will be jointly owned by Jamaica and the Japanese company. Negotiations for commercialization are expected to occur at a later date.

Coating of air makes liquid bounce off fabric

A nanoscale coating that’s at least 95 percent air repels liquid and causes it to recoil from treated surfaces. In addition to super stain-resistant clothes, the coating could lead to breathable garments that protect soldiers and scientists from chemicals, and advanced waterproof paints that dramatically reduce drag on ships. Droplets of solutions that would normally damage either your shirt or your skin recoil when they touch the new “superomniphobic surface.” Of more than 100 liquids, only two chlorofluorocarbons were able to penetrate the coating. Chlorofluorocarbons are chemicals used in refrigerators and air conditioners. The “superomniphobic surface” repelled coffee, soy sauce, and vegetable oil, as well as toxic hydrochloric and sulfuric acids that could burn skin. The coating is also resistant to gasoline and various alcohols.

Supercomputer to design new nuke plants

Supercomputer to design new nuke plants

The “Jaguar” - the most powerful computer in the world - will be used to design the next generation of nuclear reactors, according to an Oak Ridge National Lab press release.

The goal is to integrate existing nuclear energy and nuclear national security modeling and simulation capabilities with high-performance computing to simulate radiation in order to support the design and safety of nuclear facilities, improve reactor core designs and nuclear fuel performance and ensure the safety of nuclear materials, such as spent nuclear fuel.

John Wagner, technical integration manager for nuclear modeling at ORNL says, “We’re now simulating entire nuclear facilities, such as a nuclear power reactor facility with its auxiliary buildings and the ITER fusion reactor, with much greater accuracy than any other organization that we’re aware of.”

“Software for modeling radiation transport has been around for a long time,” he adds, “but it hadn’t been adapted to build on developments that have revolutionized computational science. There’s no special transformational technology in this software; but it’s designed specifically to take advantage of the massive computational and memory capabilities of the world’s fastest computers.”

The project has been awarded eight million processor hours on Jaguar for the purpose of developing a “uniquely detailed simulation of the power distribution inside a nuclear reactor core.” This is expected to cut years off the process of designing new and better reactors.

 

Sandia, NREL now have 180-teraflop computer for energy modeling

Sandia, NREL now have 180-teraflop computer for energy modeling

Sandia National Lab and the National Renewable Energy Lab have just unveiled a nice, new tool: a 180-teraflop supercomputer designed and built by the Sun/Oracle and Intel corporations. The specs for the computer, nicknamed Red Mesa, were developed jointly by SNL and NREL, although the computer is physically located at SNL.

Red Mesa is the newer, faster cousin of SNL’s 160 tera-flop Red Sky supercomputer installed last year. The two can work in tandem to produce a system whose top speed can reach a total speed of 500 teraflops.

From a DOE release on the computers:

The work for the first time brings defense-scale computing to bear on alternative energy projects that otherwise could take months or even years to complete if researchers had to rely on more limited computing resources or on physical testing.

Joe Polito, Sandia vice president of Enterprise Transformation, called Red Mesa “a state-of-the-art computing platform to address pressing energy problems for the country, using the most energy-efficient supercomputer in the country.”

Megan McCluer, DOE program manager for wind and hydropower technologies, said, “The Red Mesa platform will provide the speed and scale needed to perform large-scale computations targeted toward the continued improvements of clean energy technologies.”

 

Major efficiency leap possible in sintering [updated]

Major efficiency leap possible in sintering [updated]

Jingzhe Pan’s predictive sintering technique starts with a model of green compacted ceramic (left) and then projects an anticipated post-sintering dimensions (mesh, right) in comparison to pre-sintering cross section (outside shape). The distortion is caused by heterogeneous density in the green body. The figure shows two predictions, one made by Pan’s technique (solid line) which requires only the densification data. The other (dashed line) used a constitutive law which is difficult and expensive to obtain experimentally. Credit: Univ. of Leicester.

[This post has drawn a lot of attention, and we have updated it with the assistance of Professor Pan] A group of engineers at the University of Leicester in the United Kingdom, led by ACerS member Jingzhe Pan, believe they’ve made a critical breakthrough for improving sintering processes. The group describes their new approach as one that “removes trial and error” in the manufacture of ceramics, and achieves significant time and money savings by using new modeling techniques. Pan describes current sintering approaches as being too inefficient:

“Manufacturing advanced ceramics, even in this era of ‘precision’ techniques, is still very much a ‘trial and error’ process . . . [During sintering], materials are essentially re-packed more closely, such that overall volume decreases, whilst the density increases. Ceramics are intrinsically brittle making post-production alterations in dimensions very difficult. Failure to accurately estimate the final dimensions of ceramic parts, therefore, leads to a waste of materials, time and money.”

Pan notes that predicting change in dimension during sintering using the traditional finite element method requires extensive data on the materials being use, but getting this data can be difficult and expensive. He explains to the Bulletin that,

“Before our work, people thought that a ‘constitutive law’ is always needed to predict sintering deformation. The constitutive law is difficult, time consuming and expensive to obtain experimentally because the measurement requires applying force to the sample during sintering. This is why computer modeling has not been widely used by the ceramic industry.”

His group, instead, discovered that the constitutive law is not always necessary.

“We developed a method to use only the densification data – density as function of time – to predict the sintering deformation. Such data can be obtained by free sintering of small samples with no need to apply force. “[Using this data,] our computer software can predict changes in dimensions, even before production begins. This method does not depend on the physical properties of any one ceramic material. Direct comparison between our predictions with experimental measurements independently obtained by Bouvard’s group at Grenoble and Blanchart’s group at Limoges shows that the method works for both high purity alumina and low purity clays. Our method simply uses densification data from the small sample of the material and extrapolates the data, such that it can be applied to larger quantities used in manufacturing. It can thus, be applied to a wide range of ceramics,” he says.
Pan

He warns that his method is invalid for pressure assisted sintering, such as sinter forging or hot isostatic pressing. Pan acknowledges that his system is not quite ready for prime time, and the human interfaces needs to be simplified and redesigned before it can be marketed and installed in manufacturing settings. The group is also working on getting the system to apply to a broader range of industrial products.

Computer model (left) in comparison with experiment (right). High purity alumina powder compact - comparison between predicted (dashed line) and measured (solid line) profiles. The outer frame shows the initial shape of the section. The experimental measurement was done by H.G. Kim, O. Gilla, P. Doremus and D. Bouvard at the Institut National Polytechnique De Grenoble, France.

Computer model (left) in comparison with experiment (right). Low purity clay compact - comparison between predicted (dashed line) and measured (solid line) profiles. The outer frame shows the initial shape of the section. The experimental measurement was done by Magali Barriere and Philippe Blanchart at Ecole Nationale Supérieure de Céramique Industrielle, France.